Facade surface pattern program
Overview of door surface pattern programs
In the field of modern door manufacturing, the door surface embossing machine production program occupies a pivotal position. The program mainly focuses on the embossing processing of various types of door panels, with strong versatility. Whether it is a common door surface for steel doors, or doors for industrial plants and commercial premises, it can properly handle raw materials of different specifications and sizes, fully catering to diversified production requirements.
Compared with the purchase of pressed door surface finished products, although the purchase of equipment, such as the purchase of advanced door surface embossing machine, supporting all kinds of molds and automation auxiliary devices, requires a considerable amount of capital investment, it seems that the initial cost is higher, but from the perspective of long-term operation of the in-depth analysis, it is a lot of benefits. Purchasing equipment for pressing has stronger cost control and production flexibility. Market demand is diverse and rapidly changing, the purchase of finished products are often subject to the limitations of the supplier's product range, if you need a special style or specifications of the facade, you may face an increase in price or unable to meet the demand for the situation. While purchasing their own equipment, enterprises can adjust production plans at any time according to market demand, flexible change embossing styles, sizes, etc., without having to pay additional costs for customization. For small and medium-sized enterprises, this can not only reduce the cost risk due to market fluctuations, but also through efficient independent production, rapid response to customer demand, in the competitive market with the cost advantage and flexible production to seize the first opportunity to realize the steady expansion of business.
Such as the need for exquisite carving to highlight the quality of the villa courtyard door, or a higher demand for decorative effect of commercial store doors, door surface engraving machine can show their hands. Compared with the traditional hand carving or simple mechanical processing, it has significant advantages. Hand carving low efficiency, high labor costs, and by the craftsman skill level, product quality varies; simple mechanical processing can only complete the basic modeling, difficult to achieve complex, delicate pattern carving. And the facade engraving machine relying on advanced CNC technology, can accurately control the path of the engraving tool and strength.
Home Security Doors
Clean Doors
Medical Doors
Industrial Fire Doors
Fire Doors
Single-action facade embossing machine
Using the embossing mold, the stamping of the flower pattern of the door surface is completed at one time with high efficiency;
Hydraulic or mechanical power device drives the upper die to go down quickly along the vertical guide rail, and under strong pressure, the mold with specific flower pattern carried by the upper die is in close contact with the door surface material. During the whole process, it mainly relies on the action of the upper mold in a single direction to complete the embossing operation, which is simple and efficient, and can meet the production requirements of a variety of conventional door embossing.
The pressure of the embossing machine is optional, depending on the process requirements and material characteristics;
Embossing molds can be equipped with whole mold or mold frame + mold core, the whole mold can mold the whole facade, but the price is higher, a mold for one use; mold frame + mold core can only change the mold core mold, the surrounding pattern can not be changed and separated from the mold core, but the cost of the mold core is low;
Double-action door surface embossing machine
Using the embossing mold, the stamping of the flower pattern of the door surface is completed at one time with high efficiency;
Hydraulic or mechanical power device drives the upper die to go down quickly along the vertical guide rail, and under strong pressure, the mold with specific flower pattern carried by the upper die is in close contact with the door surface material. During the whole process, it mainly relies on the action of the upper mold in a single direction to complete the embossing operation, which is simple and efficient, and can meet the production requirements of a variety of conventional door embossing.
The pressure of the embossing machine is optional, depending on the process requirements and material characteristics;
Embossing molds can be equipped with whole mold or mold frame + mold core, the whole mold can mold the whole facade, but the price is higher, a mold for one use; mold frame + mold core can only change the mold core mold, the surrounding pattern can not be changed and separated from the mold core, but the cost of the mold core is low;
Comparison of embossing machine parameters
Single-action door surface embossing machine: suitable for multi-style, small batch production mode;
Double-action door surface embossing machine: more suitable for large-scale, standardized production scenarios;
Double-action facade embossing machine
3000T, can be customized
30000KN
12000KN
25MPA
1400*2200mm, can be customized
/
400mm
500mm
200mm/s
1-10mm/s
200mm/s
700-800K
1 person
Automation factory
Single-action facade embossing machine
3000T, can be customized
30000KN
/
25MPA
1400*2200mm, can be customized
400mm
500mm
/
200mm/s
0-10mm/s
200mm/s
500-600K
1 person
Automation factory
Equipment Name
Equipment tonnage
Nominal force
Nominal ejection force
Liquid working pressure
Size of working table
Opening height
Slide Stroke
Ejector stroke
Maximum opening angle
Slider down speed
Slider working speed
Total power of motor
Equipment input
Employee demand
Enterprise image
Recommended demand
50KW, depending on equipment
configuration
50KW, depending on equipment
configuration
Metal engraving machine
When enterprises need to frequently change the engraving and milling modeling to create unique and creative door metal parts with diversified artistic elements, and the number of orders is limited and the delivery time is flexible, the door metal engraving and milling machine can accurately carve out complex and varied patterns and shapes by relying on its user-friendly operation interface and relatively easy programming characteristics, even when the engraving and milling tools are frequently changed and the machining parameters are adjusted. For example, in the production of high-end villa entrance door metal decorative parts, or vintage style commercial door carving parts, it can fully meet the demand for personalized product milling, to help small batch customized production efficiently carry out, with exquisite craftsmanship to give the door industry products unique charm.
Drives + motors
Frequency converter
Transmission structure
Metal engraving machine technical parameters
Working Table
Stroke
Spindle
Feed
Positioning accuracy (national standard)
Verticality
Weight
Power supply
Operating system
Bed
Linear slide
Table
Equipment lubrication function
Table area
Table flatness
Voltage / Frequency
Model
/
/
Model
/
Spindle power
Spindle speed
Cooling method
Tool diameter
Table left-right travel (X-axis)
Table front-back travel (Y-axis)
Spindle up and down travel (Z-axis)
Maximum feed speed
Rapid traverse speed (X/Y/Z)
/
FULLING
X, Y, Z direction
Positioning accuracy (X, Y, Z)
Repeat positioning accuracy (X, Y, Z)
X, Y direction perpendicularity
Maximum load capacity of table
1500*4000mm
≤0.02mm
≥ 1500mm
≥4000mm
≥ 200mm
5.5KW
≥ 24000RPM
Water-cooled
φ3.175-φ12.7
≥9000mm/min
≥10000mm/min
Servo motor
6kw
Ball Screw (Yintai or Shangyin)
±0.03mm/300mm
±0.03mm/300mm
0.02/700mm
≥ 1000Kg
AC380V/50Hz
Vihon NK300
Automatic oil pump plus spray
Large square pipe welding
Yintai 25 guide rail
Adsorption table