Door surface leveling program
Overview of door face leveling and cutting solutions
In the field of modern door manufacturing, the production program of door face leveling machines plays a crucial role. The program is dedicated to the flattening of all types of door panels, and shows remarkable versatility. Whether it's a common door face for steel entry doors, doors for industrial plants, or doors for commercial premises, it can handle raw materials of different sizes and cater to a wide range of production requirements.
Compared with other processing solutions, the production solution of door facade leveling machine has outstanding advantages. Compared with the traditional manual leveling or simple equipment, the standardized workflow of the leveling machine greatly reduces the dependence on workers' experience, effectively avoids the plate flatness problems caused by improper human operation, and reduces material waste and rework. Compared with some single-function semi-automatic leveling program, it is more closely linked to the process, from feeding to discharging the material in one fell swoop, significantly improving production efficiency.
In terms of working principle, the rolled raw material is quickly and accurately placed into the inlet of the opener via an automated winding device. Subsequently, the sheet is gradually unfolded and leveled under the action of a series of high-precision rollers. During the transfer process, the multiple sets of rollers exert a uniform and stable pressure on the sheet according to preset parameters, continuously adjusting the flatness of the sheet. The whole process is monitored in real time by high-precision flatness detection instruments, which strictly control the flatness error of the boards. In order to meet the needs of different door types on the size of the door surface, the leveling machine is equipped with an accurate length setting device, when the plate is transported to the specified length position, the automatic cutting equipment will start quickly and accurately cut off the plate, to ensure that the size is accurate and flawless. The whole processing process is coherent and smooth, efficient and stable, which greatly improves product quality and effectively reduces production costs, showing a wide range of application value, helping door industry enterprises to complete the task of opening and flattening the door with high efficiency and high quality.
Home Security Doors
Industrial Fire Doors
Fire Doors
Clean Doors
Medical Doors
Fully Automatic Facade Leveling Machine
The rolled raw material is accurately placed into the feed opening mainly through the automated loading device. Subsequently, the sheets are gradually unrolled and leveled by several sets of high-precision rollers. The rollers apply uniform and stable pressure to the sheet according to preset parameters to adjust the flatness. The whole process is monitored in real time by high-precision flatness testing instruments to ensure that the flatness error is within the controllable range. In order to meet different size requirements, the machine is equipped with a length fixing device, when the sheet reaches the specified length, the automatic cutting equipment will cut off the sheet accurately. For special needs, it can be realized by adding professional function modules, the whole process is highly automated, with less need for manual intervention.
Applicable to multi-species, small batch production mode. Enterprises with a wide range of products, the need to frequently adjust the processing parameters to achieve different sizes, special process requirements, fully automated models by virtue of its automation and functional flexibility advantages, can efficiently complete the task. For example, customized door industry enterprises, often have to produce different specifications according to customer requirements, with special texture or hole position of the door plate, fully automatic leveling machine can easily cope with.
Parameters of leveling machine
Full-automatic facade leveling machine
Galvanized sheet/cold rolled sheet/hot rolled sheet, etc.
0.2-1.8mm, can be customized
400-1300mm, can be customized
±0.5mm
±0.5mm
±1mm/m²
10-15m/min
50m²~60m²
1 person
200-300k
Low
Low
Automated factory
Equipment name
Applicable materials
Feed plate thickness
Feed plate width
Length accuracy
Diagonal accuracy
Leveling accuracy
Production speed
Equipment footprint
Personnel requirements
Equipment investment
Failure probability
Scrap probability
Enterprise image