Door gluing production line program
Compared with the traditional single-machine gluing equipment, the fully automatic hot press gluing machine as the production line equipment shows its advantages. Although traditional single-machine gluing equipment can also complete the gluing work, but it often requires more labor involved in loading and unloading, parameter adjustment and other links, and the production efficiency is relatively low, it is difficult to meet the needs of large-scale, continuous production. At the same time, due to the consistency and stability of single machine equipment in the operation of certain limitations, the consistency of the quality of the products produced is not good.
As an advanced production line equipment, the hot press gluing machine greatly improves the production efficiency by virtue of the highly automated workflow. From the automatic loading of the door material, to the precise control of the gluing process, to the automatic discharging of the finished product, a series of processes have realized a high degree of automation, which greatly reduces the manual intervention. This not only effectively reduces labor costs, but also ensures a high degree of consistency and precision in the gluing strength, flatness and other aspects of the door, significantly enhancing product quality and stability, and strongly help enterprises to establish a good brand image in the market.
From the working principle, after the door material feeding, hot press gluing machine with the help of high-precision molds and advanced temperature and pressure control system, the door material for accurate hot press gluing. At the same time, the hot press gluing machine is equipped with intelligent operation interface, the operator can flexibly set the parameters of temperature, pressure and gluing time according to different door materials and gluing requirements, to realize personalized production and fully meet the diversified production needs.
With its excellent performance of high efficiency, precision, intelligence and stability, the automatic hot press gluing production line has become the ideal choice for modern door manufacturing enterprises to improve production efficiency and product quality, and plays an important role in promoting the development of the door manufacturing industry.
Door gluing - Overview of production line solutions
Home Security Doors
Clean Doors
Medical Doors
Industrial Fire Doors
Fire Doors
Profit generating factors
Number of layers
Pressing efficiency
Board size
Equipment investment
Employee requirements
Per capita wage
Facility footprint
Swing space
Failure probability
Scrap probability
Enterprise image
Door gluing - production line production program recommendation requirements
High cost of equipment: the price of automatic gluing machine is high, and the initial purchase and installation and commissioning capital investment is large.
Program parameters
8-15 layers available
30-55 seconds/post
42*1350*2500mm
45-600k
3-5
4000-5000
60m²~70m²
25m²~35m²
Medium
Low
Intelligent Factory
High production efficiency: the automated workflow can realize continuous and uninterrupted production, compared with single machine equipment, it can complete a large number of door gluing tasks in a short time.
Labor cost saving: from material loading, gluing to unloading, most of the links do not need too much manual intervention, which reduces manual operation and lowers labor cost investment.
High degree of intelligence: Equipped with intelligent operation interface, the operator can flexibly set the temperature, pressure, gluing time and other parameters according to different door materials and glue characteristics.
Reduced labor intensity: workers do not need to carry out heavy and repetitive gluing operations, but only need to carry out simple equipment monitoring and parameter adjustment.
Program Advantages
High output automated workshop
Program Disadvantages
Recommended Requirements
Equipment Details
Equipment Overview
It is used for automatic gluing before door gluing, the CNC adjustment makes the glue mixing more evenly, meanwhile the gluing is more even, saving, not easy to leak the glue, less glue.
CNC Gluing Machine
NCM-1000 Automatic Hot Press Gluing Machine
Equipment Overview
Automatic up and down the door, no need to carry more than one person; into the door can be glued, gluing 12 minutes after the completion of continuous automatic door; the more layers, the longer the gluing time, the more stable gluing effect.
300-1200mm, can be customized according to requirements
500-3000mm,can be customized
0.5-50mm
240mm
0-8m/min
4.5KW
PLC control system
0.4-0.8MPA
Number of layers of gluing machine
Maximum opening distance
Positioning block
Slotting method
Platen temperature
Pressing efficiency
Thermal conductive medium
Total power
Control system
8-15 layers, can be customized
150mm
40-70mm, customizable
Above/below/no slot (optional)
Hot water 80℃, heat transfer oil 120℃
30-55 seconds/post
Hot water, heat transfer oil
34-45KW
Siemens, Omron, Delta, Huichuan optional
Feed plate width
Feed plate length
Feed plate thickness
Width of gluing head
Production speed
Main machine power
Control mode
Input air pressure