Bending and molding production program
Overview of the door panel shaping-bending production program
Bending centers occupy a central position in modern metal processing, mainly for all kinds of metal sheets, especially in the shaping of steel door panels, showing significant advantages. Its strength lies in the fact that in the wave of customized production, whether it is a variety of styles of civil metal doors, industrial doors with strict dimensional standards, or high-end decorative doors with demanding requirements for precision, bending centers can be perfectly adapted to the complexity and variability of the product design.
The operation of the bending center is extremely flexible, and the bending angle, length and shape can be flexibly adjusted according to the product design and other key elements. By relying on the advanced intelligent numerical control system, the operator inputs precise commands in the operation interface, and the machine can quickly and accurately carry out a variety of complex bending tasks. This highly automated operation mode greatly reduces the dependence on workers' specialized skills. Even inexperienced novices, after a short period of professional training, can skillfully use the equipment and efficiently carry out production operations. This not only avoids product quality fluctuations and defective products caused by human factors, but also ensures the stability and consistency of customized product quality.
In addition, thanks to the bending center in the customized production of convenient characteristics, enterprises can be lower upfront investment, quickly start the production process of diversified products. Compared with traditional processing methods need to make a large number of special molds for different specifications of products, bending center greatly saves the high cost of mold development. This makes the enterprise in the introduction of equipment, capital pressure is greatly reduced, can be in a limited budget, quickly build up a strong customized production line with production capacity, timely response to the market demand for a variety of orders, to help enterprises in the highly competitive market to seize the first opportunity to achieve business development and sustainable growth.
Home Security Doors
Clean Doors
Medical Doors
Industrial Fire Doors
Fire Doors
Door panel molding - bending single machine production program site layout reference plan
1) Laser cutting machine: for front door panel lock holes, hinge holes and cutting corners.
2) Combined punching machine: for door panel lock hole stretching
3) CNC bending machine: for door panel lock edge bending molding
4) CNC bending machine: for door hinge edge bending molding
5) Hydraulic flanging machine: for the upper and lower head flanging molding
6) Welding area: for door bottom lock box and hinge gasket and other accessories welding
Door panel molding - bending production line production program production process map
Door plate automatic loading
Welding of bottom lock box and hinge gasket etc
Hydraulic flanging machine upper and lower head molding
Bending machine front and rear plate bending
Combined punching and stretching of lock holes
Laser cutting of lock holes, hinge holes and notches
Door panel molding - bending program comparison
Door plate automatic loading
Profit-generating factors
Applicable structures
Width variable
Height variable
Thickness variable
Product precision
Equipment input
Employee Requirements
Average daily production
Per capita wage
Facility Occupancy
Swing space
Failure probability
Scrap probability
Enterprise image
Bending single machine
All structures are optional
≤0.3mm
±0.05mm
60-70 million
4~7
100-150 pcs
7000-8000
40m2~50m2
70m2~80m2
Low
Lean
Lean Manufacturing Plant
Bending line
All structures are optional
≤0.3mm
±0.03mm
1.3-1.5 million
1-2 people
≥200
5000-6000
250m2-300m2
20m2~30m2
Medium
Low
Automated factory
Recommended Requirements
Recommended Requirements
Bending single machine solution: small batch customized production.
Bending Line Solution: Customized production of large quantities.
400~1250mm, can be customized according to requirements
500~2500mm, can be customized according to requirements
400~1250mm, can be customized according to requirements
500~2500mm, can be customized according to requirements
Equipment Details
Door plate automatic loading
Robotic Arm
Equipment Overview
Robotic arm is mainly used for material handling and precise positioning operations, after the completion of the handling and positioning can be adjusted according to the specific angle of demand for rotation, rotation can choose mechanical joint drive / motor drive to achieve 0 ° -360 ° plane rotation, followed by fine-tuning of the angle, or can be equipped with an intelligent angle adjustment device in the rotation of the angle at the same time a one-time completion of the high-precision calibration (most of the conventional angle can meet the demand for special and complex angle may require secondary calibration offline), can also be a variety of driving methods (Most of the general angle requirements can be met, special complex angle may require offline secondary calibration), can also be combined with a variety of drive modes, according to the needs of the choice, a machine to achieve a variety of angles of precision adjustment, but can not be free to change the angle of any space, you need to configure a separate multi-axis linkage equipment or special robotic arm to achieve.
Spreading arm
Maximum load
Installation method
Protection level
Number of axes
3000mm, customized according to customer requirements
±0.06mm
10-100KG, customized according to customer requirements
Ground
IP54
6 Axes
Repeat positioning
accuracy
Door plate automatic loading
Laser Cutting Machines
Equipment Overview
In the door industry, the laser cutting machine makes a big difference. It can accurately cut all kinds of door materials with smooth and burr-free cuts, reducing the subsequent grinding process. Complex patterns and shapes can be efficiently completed cutting to meet the demand for personalized customization. However, it can't realize the stretching function, which needs to be followed up with the combination press for stretching;
Applicable materials
Platform size
Laser power
Working Height
Control system
Galvanized sheet/cold rolled sheet/color coated sheet/stainless steel, etc.
3000x1500/6000x1500, etc., customized according to customer's requirement.
3000W/6000W, etc., according to customer's requirement.
780mm
Siemens, Omron, Delta, Huichuan optional
Maximum output force of
main cylinder
Door plate automatic loading
Multi-function Combined Punching Machine
Applicable materials
Stamping station
Horizontal control
Working height
Size of working table
Total power
Control system
Equipment Overview
One-time punch molding and stretching of lock holes/hinge holes/mounting holes/chopping holes of front and rear door panels. Independent punching, independent control, can be combined on demand, wide applicability;
The bed adopts independent plaque structure, which is connected with the base frame through the screw guide rail, and the spacing can be adjusted according to the needs (with the addition of servo motors, it can also realize the CNC precision adjustment of the spacing);
Galvanized sheet/cold rolled sheet/color coated sheet/stainless steel, etc.
2-7 stations, customized according to customer requirements
Manual/Automatic, according to customer's requirement
150KN
25MPA
780mm
Customized according to mold size
7.5/11KW, depending on the workstation
Siemens, Omron, Delta, Huichuan optional
Rated pressure of
hydraulic system
Door plate automatic loading
CNC Bending Machine
Equipment Overview
In the field of door industry, the bending machine is considered as the key equipment, which can efficiently process all kinds of door frames. Through precise operation, the material can be bent out of the standard right angle or a specific angle in line with the design requirements, which strongly guarantees the dimensional accuracy of the door frame and stabilizes its structure. With the addition of front and rear CNC backrests, the flexibility of the bending machine is greatly increased to better meet diversified production needs. No matter what kind of door type, the bending machine can significantly improve the production efficiency, and excellently fulfill the diversified bending tasks, providing solid support for the creation of high-quality and beautiful door products.
Applicable materials
Maximum bending length
Nominal pressure
Main motor power
Working height
Control system
Galvanized sheet/cold rolled sheet/color coated sheet/stainless steel, etc.
2500/3200/4000mm etc., according to customer's requirement
630/1250/1600KN, etc., customized according to customer requirements
5.5~18.5KW, depending on product configuration
780mm
Siemens, Omron, Delta, Huichuan optional
Door plate automatic loading
Customized single-question flanging/forward and backward flanging, according to customer's requirement.
Hydraulic bending machine
Applicable materials
Feed plate thickness
Feed plate width
Knife change method
Flanging method
Working height
Main machine power
Control system
Equipment Overview
It is used for flanging and molding the upper and lower ends of the front and rear door panels of all kinds of steel and stainless steel doors, such as burglar-proof doors/fire doors/medical doors/purification doors, etc. It can adjust the distance between door panels as required.
The distance between the door panels can be adjusted according to the needs, and at the same time can be equipped with manual tool change or servo automatic tool change.
Galvanized sheet/cold rolled sheet/color coated sheet/stainless steel, etc.
0.3~1.2mm, can be customized according to customer needs
300-1200mm, can be customized according to customer demand
Customized manual/automatic, according to customer requirements
780mm
5.5KW
Siemens, Omron, Delta, Huichuan optional