Bending and molding production program

Overview of the door panel shaping-bending production program

Bending centers occupy a central position in modern metal processing, mainly for all kinds of metal sheets, especially in the shaping of steel door panels, showing significant advantages. Its strength lies in the fact that in the wave of customized production, whether it is a variety of styles of civil metal doors, industrial doors with strict dimensional standards, or high-end decorative doors with demanding requirements for precision, bending centers can be perfectly adapted to the complexity and variability of the product design.

The operation of the bending center is extremely flexible, and the bending angle, length and shape can be flexibly adjusted according to the product design and other key elements. By relying on the advanced intelligent numerical control system, the operator inputs precise commands in the operation interface, and the machine can quickly and accurately carry out a variety of complex bending tasks. This highly automated operation mode greatly reduces the dependence on workers' specialized skills. Even inexperienced novices, after a short period of professional training, can skillfully use the equipment and efficiently carry out production operations. This not only avoids product quality fluctuations and defective products caused by human factors, but also ensures the stability and consistency of customized product quality.

In addition, thanks to the bending center in the customized production of convenient characteristics, enterprises can be lower upfront investment, quickly start the production process of diversified products. Compared with traditional processing methods need to make a large number of special molds for different specifications of products, bending center greatly saves the high cost of mold development. This makes the enterprise in the introduction of equipment, capital pressure is greatly reduced, can be in a limited budget, quickly build up a strong customized production line with production capacity, timely response to the market demand for a variety of orders, to help enterprises in the highly competitive market to seize the first opportunity to achieve business development and sustainable growth.

Home Security Doors

Clean Doors

Medical Doors

Industrial Fire Doors

Fire Doors

Door panel molding - bending single machine production program site layout reference plan

1) Laser cutting machine: for front door panel lock holes, hinge holes and cutting corners.

2) Combined punching machine: for door panel lock hole stretching

3) CNC bending machine: for door panel lock edge bending molding

4) CNC bending machine: for door hinge edge bending molding

5) Hydraulic flanging machine: for the upper and lower head flanging molding

6) Welding area: for door bottom lock box and hinge gasket and other accessories welding

Door panel molding - bending production line production program production process map

Door plate automatic loading

Welding of bottom lock box and hinge gasket etc

Hydraulic flanging machine upper and lower head molding

Bending machine front and rear plate bending

Combined punching and stretching of lock holes

Laser cutting of lock holes, hinge holes and notches

Door panel molding - bending program comparison

Door plate automatic loading

Profit-generating factors

Applicable structures

Width variable

Height variable

Thickness variable

Product precision

Equipment input

Employee Requirements

Average daily production

Per capita wage

Facility Occupancy

Swing space

Failure probability

Scrap probability

Enterprise image

Bending single machine

All structures are optional



≤0.3mm

±0.05mm

60-70 million

4~7

100-150 pcs

7000-8000

40m2~50m2

70m2~80m2

Low

Lean

Lean Manufacturing Plant

Bending line

All structures are optional



≤0.3mm

±0.03mm

1.3-1.5 million

1-2 people

≥200

5000-6000

250m2-300m2

20m2~30m2

Medium

Low

Automated factory

Recommended Requirements

Recommended Requirements

Bending single machine solution: small batch customized production.

Bending Line Solution: Customized production of large quantities.

400~1250mm, can be customized according to requirements

500~2500mm, can be customized according to requirements

400~1250mm, can be customized according to requirements

500~2500mm, can be customized according to requirements

Equipment Details

Door plate automatic loading

Robotic Arm

Equipment Overview

Robotic arm is mainly used for material handling and precise positioning operations, after the completion of the handling and positioning can be adjusted according to the specific angle of demand for rotation, rotation can choose mechanical joint drive / motor drive to achieve 0 ° -360 ° plane rotation, followed by fine-tuning of the angle, or can be equipped with an intelligent angle adjustment device in the rotation of the angle at the same time a one-time completion of the high-precision calibration (most of the conventional angle can meet the demand for special and complex angle may require secondary calibration offline), can also be a variety of driving methods (Most of the general angle requirements can be met, special complex angle may require offline secondary calibration), can also be combined with a variety of drive modes, according to the needs of the choice, a machine to achieve a variety of angles of precision adjustment, but can not be free to change the angle of any space, you need to configure a separate multi-axis linkage equipment or special robotic arm to achieve.

Spreading arm


Maximum load

Installation method

Protection level

Number of axes

3000mm, customized according to customer requirements

±0.06mm

10-100KG, customized according to customer requirements

Ground

IP54

6 Axes

Repeat positioning

accuracy

Door plate automatic loading

Laser Cutting Machines

Equipment Overview

In the door industry, the laser cutting machine makes a big difference. It can accurately cut all kinds of door materials with smooth and burr-free cuts, reducing the subsequent grinding process. Complex patterns and shapes can be efficiently completed cutting to meet the demand for personalized customization. However, it can't realize the stretching function, which needs to be followed up with the combination press for stretching;

Applicable materials

Platform size

Laser power

Working Height

Control system

Galvanized sheet/cold rolled sheet/color coated sheet/stainless steel, etc.

3000x1500/6000x1500, etc., customized according to customer's requirement.

3000W/6000W, etc., according to customer's requirement.

780mm

Siemens, Omron, Delta, Huichuan optional

Maximum output force of 

main cylinder

Door plate automatic loading

Multi-function Combined Punching Machine

Applicable materials

Stamping station

Horizontal control



Working height

Size of working table

Total power

Control system

Equipment Overview

One-time punch molding and stretching of lock holes/hinge holes/mounting holes/chopping holes of front and rear door panels. Independent punching, independent control, can be combined on demand, wide applicability;

The bed adopts independent plaque structure, which is connected with the base frame through the screw guide rail, and the spacing can be adjusted according to the needs (with the addition of servo motors, it can also realize the CNC precision adjustment of the spacing);

Galvanized sheet/cold rolled sheet/color coated sheet/stainless steel, etc.

2-7 stations, customized according to customer requirements

Manual/Automatic, according to customer's requirement

150KN

25MPA

780mm

Customized according to mold size

7.5/11KW, depending on the workstation

Siemens, Omron, Delta, Huichuan optional

Rated pressure of 

hydraulic system

Door plate automatic loading

CNC Bending Machine

Equipment Overview

In the field of door industry, the bending machine is considered as the key equipment, which can efficiently process all kinds of door frames. Through precise operation, the material can be bent out of the standard right angle or a specific angle in line with the design requirements, which strongly guarantees the dimensional accuracy of the door frame and stabilizes its structure. With the addition of front and rear CNC backrests, the flexibility of the bending machine is greatly increased to better meet diversified production needs. No matter what kind of door type, the bending machine can significantly improve the production efficiency, and excellently fulfill the diversified bending tasks, providing solid support for the creation of high-quality and beautiful door products.

Applicable materials

Maximum bending length

Nominal pressure

Main motor power

Working height

Control system

Galvanized sheet/cold rolled sheet/color coated sheet/stainless steel, etc.

2500/3200/4000mm etc., according to customer's requirement

630/1250/1600KN, etc., customized according to customer requirements

5.5~18.5KW, depending on product configuration

780mm

Siemens, Omron, Delta, Huichuan optional

Door plate automatic loading

Customized single-question flanging/forward and backward flanging, according to customer's requirement.

Hydraulic bending machine

Applicable materials

Feed plate thickness

Feed plate width

Knife change method

Flanging method

Working height

Main machine power

Control system

Equipment Overview

It is used for flanging and molding the upper and lower ends of the front and rear door panels of all kinds of steel and stainless steel doors, such as burglar-proof doors/fire doors/medical doors/purification doors, etc. It can adjust the distance between door panels as required.

The distance between the door panels can be adjusted according to the needs, and at the same time can be equipped with manual tool change or servo automatic tool change.

Galvanized sheet/cold rolled sheet/color coated sheet/stainless steel, etc.

0.3~1.2mm, can be customized according to customer needs

300-1200mm, can be customized according to customer demand

Customized manual/automatic, according to customer requirements


780mm

5.5KW

Siemens, Omron, Delta, Huichuan optional

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